Product Design Studio

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Product design and prototyping in Sydney - past project
Process & Product Engineering | Prototyping | design

About us

CAD Product Design, 3D Printing & Prototyping studio in Sydney. Whether you are exploring a product idea and need help illustrating it, going further to build a cost-effective prototype with 3D printing (physical) or reverse engineering, you're at the right place. We make compelling design packs, scale models, rapid & functional prototypes as well as prototyping project plans.

Getting Started

CAD & Ideation

We can guide you in brainstorming your idea, creating initial sketches and specifications with end user in mind. We build robust digital CAD models (2D and 3D) and compelling renders of your product. BK can deliver technical illustrations, renders for presentations and pitch decks.

CAD render - product design for food and beverageProcess unit design - equipment illustration
GetTING the FEEl for it

Rapid Prototyping

We use 3d printing to bring you fast form & fit prototypes. Explore and test several iterations before committing significant resources. We can bridge your product designs and testable outcomes through convincing prototypes.

Rapid prototyping of mechanical and aesthetic designs
on demand

3D Printing Studio

Reliable FDM (filament) and DLP (resin) 3D printing service in Western Sydney. If you already have a model in mind and want it printed, we offer FDM build volumes up to 300mm x 300mm x 300mm, small resin jobs of (170mm x 60mm x 110mm) as well as larger custom-joined pieces (compression fit, glue, plastic weld etc).

FDM filaments available - PLA+ (various colours), PETG, ABS as well as finishing (heat smooth, sand, prime, paint etc.) options. Resins available - black, clear, flexible and more on request.

Custom 3d printing in Sydney - phone case, PLA+ FDM

Reverse Engineering & 3D Scanning

For highly bespoke applications where high level of detail is required, we offer 3d scanning and reverse engineering services to go beyond traditional prototyping to highly custom-fit 3D models and prints. Reproduce anything.

Rapid prototyping of mechanical and aesthetic designs

What we do:

Concept Design

We use CAD to realise fast and compelling designs of your product idea.

Concept Prototyping

Combining CAD/CAE & 3D printing capabilities to offer early stage validation of your idea. Form & fit prototype, user testing and feedback.

3D Printing & 3D Scanning

FDM and resin 3D printing service - you supply the models. 3D scanning with outputs into CAD models, including functional modifications for further prototyping.

Recent Projects:

Creative / Automotive

Custom Car Bonnet Ornament

For the traditional Holden-lover wanting to take the lion into 3D, we did a Blender model and PETG 3D print with shiny black finish (excuse the lettuce - it was growing season).

Reverse Engineering / refurbishment

Car door handle

Old car? No spares? No problems, we did a quick 3D scan / 3D modelling job to refurbish an indoor car handle, letting the owner keep original detail and feel of the car. 3D Printed and smoother with ABS.

Product Design

E-trike Concept

Front-wheel hub pedal-assist tricycle with cadence sensor and front suspension. Full CAD assembly with concept rendering delivered on short turnaround.

Product Design

Zero Waste

Brainstorming ways to reduce single-use plastic in the food industry, we converted supplied hand sketch into a suite of technical illustrations and a functional prototype for a reusable and easily assembling gadget.

Product design and prototyping in Sydney - past project
Architectural

Scale model 3D printing

Printed in white PLA+, including contoured map of surroundings.

CAD / Reverse ENgineering

Dental Accessory

With the aim of improving on an existing market design of a dental X-ray holder, we executed a complete detailed CAD model of competitor's product. No modelling job is too big or complex.

Dental prototype - digital render CAD model
on demand

3D Printing Studio

Reliable FDM (filament) and DLP (resin) 3D printing service in Western Sydney. If you already have a model in mind and want it printed, we offer FDM build volumes up to 300mm x 300mm x 300mm, small resin jobs of (170mm x 60mm x 110mm) as well as larger custom-joined pieces (compression fit, glue, plastic weld etc).

FDM filaments available - PLA+ (various colours), PETG, ABS as well as finishing (heat smooth, sand, prime, paint etc.) options. Resins available - black, clear, flexible and more on request.

Custom 3d printing in Sydney - phone case, PLA+ FDM

Ready to get started?

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